Chlorine derivatives division

A strategic business unit with chlorine as a binding element

Ercros' most important business activity

The chlorine derivatives division forms a strategic business unit with chlorine as the binding element. Chlorine and caustic soda are produced simultaneously in a single production process. The raw materials for this process are sodium chloride (common salt) and electricity.

Most of the chlorine production is for self-consumption, as raw material for the manufacture of chlorine derivatives (sodium hypochlorite, hydrochloric acid, TCCA and PVC); the rest is sold to third parties for use in chemical synthesis. From the same inputs as in the chlorine process, but on a different production line, the products of the chlorate/sodium chlorite chain are manufactured. The products of this business that have the greatest impact on its results are caustic soda, PVC and TCCA.

Electricity is the most relevant supply for the division. Ethylene, natural gas and some intermediates that are necessary to complement the needs of the production processes are also relevant, although to a lesser extent.

The chlorine derivatives division is the division with the greatest weight in Ercros' sales.

Logo of the 3D Investment Plan
3D Plan presentation

Product and process innovation

The chlorine derivatives division has two R&D centres, one in Monzón and the other in Sabiñánigo, both dedicated to the research and development of new products and the improvement of production processes. These laboratories have produced the ErcrosBio bioplastics; the phthalate-free PVC, and the microencapsulated TCCA tablets, free of boric acid and bilayer.

The launch of the 3D Investment Plan is leading to significant advances in the production processes of this business to adapt them to the objectives of diversification, decarbonisation and digitalisation set by Ercros.

Between 2016 and 2019, within the framework of the Act Plan, this division undertook a major technological change by ceasing the activity of its chlorine-soda production plants, which operated with mercury cells, and replacing them with new plants using membrane technology, the most advanced and environmentally friendly technology.

This business is currently undergoing a major modernisation and expansion of its production sites capacity.

 

Actions undertaken to expand production capacity

Construcción de la ampliación de la planta de electrólisis de la fábrica de Vila-seca I

Extension works on the Vila-seca I electrolysis plant

Ampliación de la planta de ATCC

Expansion of the ATCC plant at the Sabiñánigo factory

Extrusora de la fábrica de Monzón

New PVC compound extruder in Monzón

The new sodium chlorite plant, fully operational

The new, fully operational sodium chlorite plant in Sabiñánigo

Financial year 2023

The chlorine derivatives division in figures

63%

Share of Ercros sales

811,229 t

Annual production

38%

Exports

28%

Sales to the construction sector

Where and to whom we sell our products?

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Share of sales in 2023.

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Share of sales in 2023.

Voluntary agreements

Ercros subscribes agreements and programmes entailing the application of good practices and commitments that go beyond the legal limits, which specifically concern this division.

ECVM

ECVM Charter

Sustainable practices programme of the European PVC manufacturers.
Operation Clean Sweep

Operation Clean Sweep

EU programme to prevent the loss of microplastics.
Programa para el desarrollo sostenible del sector de los vinilos

Vinyl Plus

Programme for the sustainable development of the vinyl sector.

Related associations

The chlorine derivatives division builds alliances with sectoral organisations related to its activity.

ANE-Asociación Nacional de Electroquímica

ANE

Spanish manufacturers of chlor-alkali.
EuroChlor

EuroChlor

Spanish manufacturers of chlor-alkali.
Biocides for Europe | A Cefic Sector Group

Biocides For Europe

Platform for the European biocidal products industry.
Cicloplast

Cicloplast

Spanish organisation that promotes plastic recycling.
ECVM

ECVM

European PVC manufacturers.
Logo Envalora

Envalora

Packaging management system.
Asobiocom

Asobiocom

Spanish association of biodegradable compostable plastics.
AEGE

AEGE

Association of energy-intensive companies.